Choosing the Right Injectable Powder Filling Machine
When it comes to choosing the right injectable powder filling machine, there are several things to consider. These include S.S.316, High precision operations, Vacuum/pressure dosing system, and Rubber stoppering system. These factors will play a vital role in choosing the right machine for your needs.
S.S.316
The S.S.316 injectable powder filling machine features a Single Track Vial Moving System and Single Head Powder Wheel System that work on both the Air and Vacuum Systems. The Single Track Vial Moving System is ideal for filling up to 120 vials per minute. The machine also features an AC drive that ensures a constant speed throughout the production process.
The Auto Multidose System is designed to fill more than one dose into one vial. This mechanism features a special clutch device on the vial star plate and an air filter cartridge with a 0.22 micron filter. The machine’s body structure is made from S.S.304 pipe, which makes it easy to maintain. It also has a delrin conveyor belt, which helps prevent a bottle from sticking to the conveyor belt. Lastly, the machine’s PLC control system provides total filling operation control.
The Servo motor drives allow the machine to change parts without tools. Moreover, the powder wheel can be dismantled for sterilization without causing any contamination to the filling chamber. Its design ensures low powder wastage and a smoother process.
Besides a servo drive, the Automatic Injectable Powder Filling Machine has a fully stainless steel finish and features an eccentric pre-gassing system. All motors are equipped with appropriate contactors and relays. They are built for sterile environments and reduce the risk of contamination.
The machine uses a rotating wheel equipped with eight ports. The wheel vibrates and the piston is positioned at the proper position to dispense the powder into each vial. The pistons also have a doctor’s blade to scrape away any excess material. The entire process is fully automatic and highly accurate, with a high throughput. All parts used for the machine are made of stainless steel, including the parts in contact with the vials.
The machine is injectable powder filling machine compact, versatile, and features a pneumatic bottle stopper that allows precise bottle neck centering. It then delivers the filled bottles to the capping/labeling machine conveyor.
High precision operations
The injectable powder filling machine is a servo-driven machine that fills sterile liquid or dry powder into the vial and closes it with a rubber stopper. The machine has two or eight heads and a servo motor. It can fill vials with 50 mg to 1.5 gm of injectable powder.
A high volumetric filling accuracy is achieved by setting the depth of the piston in the port of the powder wheel. A built-in rubber stoppering unit shortens the length of the laminar flow and maximizes throughput. High-end models include digital counters and safety features. The machine has stainless steel parts for contact with the vials. All contact parts are removable for mandatory autoclaving and are equipped with a safety clutch system to prevent Vial breakage. A digital counter counts production output.
The Adinth Automatic Injectable Powder Filling & Rubber Stoppering Machine has eight ports and is constructed of stainless steel. It is available in single and double wheel models, and is suitable for filling 50 1500mg vials. It also has access doors for servicing and has a maximum output of 14000 vials per hour.
ALF 5000 P series sterile powder filling machine is suitable for high-performance pharmaceuticals. It is especially suitable for filling highly potent drugs, such as antibiotics. Its compact design and high-speed performance enable it to process vials of 2 to 250 milliliters. It also provides high-quality, sterile filling and stoppering operations with high efficiency.
The Auger Powder Filling Machine is a versatile and cost-efficient machine. It has the ability to fill free-flow and non-free-flow powders. It is easy to use and offers maximum accuracy. It can be customized to meet specific customer needs. It also meets high standards of manufacturing.
Vacuum/pressure dosing system
A Vacuum/pressure dosing system is an efficient way to fill injectable powders. This type of filling machine is highly accurate and reliable. The machine features adjustable chamber depth and diameter and a sliding piston to maintain a constant movement of the powder. It also has a see-through window that lets the operator check the powder state. In addition, it has a minimum-level sensor for controlling the flow of powder.
Injectable powder filling machines are very important in the pharmaceutical industry. These machines are based on a vacuum-pressure dosing injectable powder filling machine system and can fill up to 240 vials per minute. They are easy to use and have ergonomic features. They are also cGMP-compliant and eliminate wastage of powder. You can choose a Vacuum/Pressure dosing system that is ideal for your application.
Among the many options available, the ALF 5000 P series is an advanced, sterile vial filler. Its specially developed transport system allows it to adjust speed during filling, weighing, and stoppering. This in-process control eliminates unnecessary product loss, which is important for cost-sensitive drugs. AFG 5000 is available in multiple models, ranging in output rate from 160 to 480 vials per minute.
The Vacuum/Pressure dosing system is an essential part of the injectable powder filling machine. This technology allows the powder to be evenly distributed through the vial without contaminating the bottles or the process. By using a vacuum-pressure-dosing system, the filling time of injectable powder is 5 to 6 seconds.
Another important feature of a Powder Dosing System is the ability to eliminate waste of sterile powder. This feature enables users to optimize the volume of their product, reduce the costs of sterile powder, and reduce waste. In addition, the Vacuum/Pressure Dosing System also eliminates the need for manual bottle loading and feeding.
Another type of Automated Powder Filling Machine is a monobloc machine that is capable of filling and stoppering on one platform. It is available in Single Powder Wheel and Double Powder Wheel models. Single Powder Wheel models deliver up to 60 VPM, while Double Powder Wheel models reach up to 200 VPM. These machines feature vacuum-driven powder wheels that improve accuracy of filling. Furthermore, the machine can fill from 50mg to 1500mg in a single dose.
Rubber stoppering system
The Rubber stoppering system for injectable powder-filling machines is a mechanically driven device for the filling of dry powders. It features a durable construction and a self-picking roller-based rubber stoppering system. The machine also features a vibrating bowl and a chute to insert the rubber stopper.
The Automatic Injectable Powder Filling Machine with Rubber Stoppering is a compact model designed for filling dry powder injectable into vials. This machine is suitable for filling dry powder in vials with a uniform density and is designed to minimize the length of the Laminar Air Flow. The machine’s motors are equipped with appropriate contactors and relays for the safety of the powder.
The filling process begins by feeding powder into a hopper. A vacuum is then applied through a nylon tips filter fitted on a piston inside the powder wheel. The powder wheel rotates at a predetermined speed. The piston inside the wheel is kept in place by a back spring pressure, which prevents it from touching the vacuum plate. The powder wheel then fills each port with a specific volume of powder. The excess powder is doctored off with a doctor blade. The doctor blade is adjustable in height. The port is then indexed further. The vacuum helps the powder wheel stay in place.
The Rubber stoppering system of an injectable powder filling machine should include a delrin conveyor belt to prevent the vial from sticking. The machine should also feature an air filter made of S.S. 316. The air filter should be made of a PVC transparent material. The PLC is required to monitor the level of nitrogen in the air.
The filling machine is a highly versatile device. It dispenses the sterilized powder through two hoppers. The machine has pistons to meter the powder and a doctor blade to scrape off any excess powder. A machine that has high accuracy and versatility will ensure the correct dosage of powder.